How to Use Seam-it®
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General Best Practices
For best results, we have provided instructions for using Seam-It® surfacing adhesives.  These instructions will guide you through the essential components used to ensure that your surfacing adhesives will last and will continue to achieve on ration mixing.
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How to Use Seam-It®: General Best Practices

Storage
Store in a cool dry place at a temperature between 50F-70F.  Do not use if the product has been exposed to high temperatures for an extended period of time.  The cartridge should be stored standing upright and purged immediately after removing the nose plug to eliminate any air that might be trapped in the cartridge.  Use within 24 months of date of manufacturer.  The product can be stored with the mixer tip attached as long as the outlet is clean before attaching a new mixer tip.

Static Mixers
Only use the recommended and supplied mixer tips that have been engineered for the supplied cartridge.  Use mixer tips that are clean and free of any blockage. If the material has started to gel in-between jobs then discard and reuse a new mixer tip.

Dispensing Guns
Use a recommended dispenser that is in good working order and free of broken parts.  Dispensers with a higher mechanical advantage can cause problems of off ratio mixing.  To minimize off ratio mixing use light constant pressure on the trigger and do not force the adhesives out of the cartridge.

Cold Sheet Goods
Bring the sheet goods to a temperature of 60F-70F before fabrication.  Glue that is dispensed and used on cold sheet goods may not fully cure resulting in lower bond strength.

Cold Glue
Glue that has been stored in a refrigerator must be brought up to room temperature before use.  The product may not mix correctly if it is too thick to pass through the mixer tip or may not achieve enough heat to trigger the chemical reaction.  To avoid damage do not heat past 100F

Fabricator Action
Use the correct trigger action to achieve on ratio mixing.  Apply and maintain constant pressure on trigger; do not stop and let adhesive run on in-between strokes.  Once you come to the end of a stroke, rapidly re-trigger the dispenser and maintain the constant pressure once again until either the job or cartridge is completed.  If the dispenser is set down for any amount of time, purge the contents of the mixing tip to ensure a correct ratio is present in the mix.

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How to Use Seam-it®: The Stealthy Seam
While it is always best to use the recommended adhesive color match, it is not always possible.  "STEALTH" is an adhesive that can be used on many different sheet colors.  "STEALTH" blends in to match the surfacing material when a nice tight fit is achieved for seams and laminations.
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How to Use Seam-It®: The Stealthy Seam

While it is always best to use the recommended glue color match, it is not always possible.  Stealth is a glue specially formulated to work on many different sheet colors.  It is recommended that you always have some on hand as it will get you by in a pinch.  Stealth blends in to match the surfacing material when a nice tight fit is achieved for seams and laminations.

Follow the instructions below to achieve a tight fit and near invisible seams:
  • Machine both edges to be seamed.
  • The seams or edges should fit tight when dry fitted.
  • A good dry fit should have no visible voids along its entire length.
  • Clean seams or edges with denatured alcohol with a clean white rag.
  • Use tape on the bottom of the seams so the adhesives do not come in contact with the table.
  • Clamp the seams together; make sure there is glue squeeze out along the entire seam (Do not ever tighten clamps!).
  • Remove cured glue squeeze out with a router on "skis", a surface leveler, or a random orbital sander.
  • Do not scrape, chisel, or use belt sander on seam.
  • Finish sanding to complete.
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How to Use Seam-it®: Inlay Projects
Solid Surface countertops can be modified and personalized using an inlay, an object such as a sea shell, piece of rock, coins, or other decorative item, is embedded in the surface of the countertop.  Many other items that can be either inlayed or embedded are pieces of broken glass, tiles, metal, and family heirlooms.  Adding objects opens the door to creativity and adds an extra touch of personalization.
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How to Use Seam-It®: Inlay Projects

Remove the cap and plug from the cartridge.  Purge a little to see that both the glue and hardener are flowing properly then attach the mixing tip.  Place the cartridge in the gun and purge again.  After the mixing tip is on, you should always dispose of the first 5 or 10 ml to make sure the mix is correct.

You can now fill the inlay area with glue.  The glue should overfill the groove to allow proper sanding and finishing.  They may be small air bubbles in the mix until the mixer tip is fully wetted out.  Pop any bubbles at the surface with a sharp object immediately after filling the area.  It is critical to allow the inlay to cure completely before finishing is done.  Allow extra time to ensure the cure is complete.  Remember that the glue shrinks during the cure and sanding too early may result in a recessed inlay.

When finished with the cartridge, remember to always store it upright on its base to allow any trapped air to rise toward the outlet.

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How to Use Seam-it®: Cure Issues
One of the most common misconceptions regarding 10 to 1 dual component adhesives is that all dispensers provide identical performance.  Based on our experience and extensive testing, we know that there are marked differences in cure consistency between an economy model versus a higher quality tool.
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How to Use Seam-It®: Cure Issues

There are a couple of recommendations to keep in mind when using 10 to 1 dual component glues for fabricating solid surface and stone.

One of the most common misconceptions regarding 10 to 1 glues is that all dispensers provide identical performance, Based on our experience and extensive testing, we know that there are marked differences in cure consistency.  Specifically, the lower cost all metal dispensers tend to have a very high mechanical advantage.  This high mechanical advantage can result in off ratio mixing of the two components if the user pulls too hard on the trigger.

To explain it another way, a high mechanical advantage in combination with operator strength will result in excessive pressure on the cartridge causing the cartridge to bulge slightly.  When the cartridge returns to its original size after the trigger is released, the glue component (large side) will continue to flow out of the cartridge while the activator component (small side) will not.  This problem results in an area of the bead where the 10 to 1 ratio is off and the glue bead will have "hot" and "cold" spots in the cure.

To test this theory for yourself, simply take a cartridge of glue (a lighter color will give you the best result), purge as always, and lay out a bead of 6 feet or so on wax using an excessive amount of pressure on the trigger.  Every time you re-trigger, deviate from the bead a little as a mark for later.  Continue to crank on the trigger and run out about a third of the cartridge.  Make sure to pull hard on the trigger.  This will mimic the high mechanical advantage of a lower cost gun if you are using a higher quality tool.  If you are already testing with a metal dispenser, the results will be accentuated.  

Observe carefully the differences in the curing material along the length of the bead. Notice how there will be sections of bead that cure significantly slower than other others. If you have used a light color, you may also see areas of discoloration due to "hot spots". These "hot spots" cure faster because there is the same ratio fluctuation. In extreme circumstances, the bead may not cure at all in small sections or the discoloration will ruin the appearance of the seam.

To solve cure issues, the answer lies in both the operator and dispenser.  If you want to use an economy model for cost savings, be sure to apply even pressure on the trigger to minimize ratio fluctuation.  The best option is to purchase a higher quality tool that is designed to limit the adhesive output and provide an even cure.

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How to Use Seam-it®: Fabrication Techniques
There are numerous fabrication techniques for Seam-It® surfacing adhesives.  With each technique there are certain criteria that must be met before finishing can be achieved.
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How to Use Seam-It®: Fabrication Techniques

Deck Seams
  • Seams should fit tightly when dry fitted
  • Place a release material (clear packing tape) under the seam to prevent contamination of deck seam.
  • Thoroughly clean areas to be seamed with denatured alcohol using a clean white shop rag.
  • Position sheets to be seamed 3/16" to 1/4" apart
  • Prepare clamping materials (attach glue blocks if using this technique)
  • Prepare seam kits-Purge cartridge before installation of mixer tip then attach the mixer tip and purge to ensure proper mixture of glue.
  • Fill the seam to 1/2 full.
  • Slide the sheets together making sure there is glue squeeze out along entire seam.
  • Clamp the seam together, but DO NOT OVERTIGHTEN clamps.  Over tightening will cause starved, weak seams.
  • Remove cured glue squeeze out with router on "skis", surface leveler, or random orbital sander.  Do not scrape, chisel, or use belt sander on seam.
Drop Edges-Stacked
  • Sand backside of areas to be seamed.
  • Dry fit edge strips and fasten hot melt blocks.
  • Clean surfaces to be seamed thoroughly with denatured alcohol and a clean white shop rag.
  • Purge cartridge and tip to ensure proper mixture of glue
  • Apply glue and clamp with spring clamps at 2"-3" intervals.
  • Make sure there is adequate glue squeeze out along entire seam.  Check carefully for voids.
  • Do not sandwich other materials (wood, metal, laminate, etc.) between edges.  Use these types of inlays in a routed groove.
  • Once seam is cured, it is ready for routing.
Mitre Fold Drop Edges
  • Place sheet material face down on a solid, flat work surface.
  • Clean mitre.
  • Apply a 1/16" bead of glue in the entire length of the mitre fold seam.
  • Apply a 1/16" bead at one corner to be folded
  • Fold up drop edge and clamp into place.  Clamps should be within 2" from each corner and located ever 12".  Place clamps 1/4" above the face of the panel to ensure proper pressure.
  • Note: Once drop edge is folded into place, do not allow the edge to separate from the deck.
  • Fold up the end caps and secure in place with spring clamps or 3 way clamps.  Clamps should be placed every 2".  Place 3 way clamps 1/4" above the face of the panel.
  • Glue squeeze out is required along the entire length of seam and at all corners.
  • Allow seam glue to cure completely before machining.
Sink Fabrication Techniques
  • Scuff area to receive sink using 80 micron or equivalent abrasive.
  • Place wooden blocks with hot melt glue to position sink securely during glue up.
  • Thoroughly clean areas to be seamed with denatured alcohol using clean white shop rags.
  • Apply ample amount of Seam-It® surfacing glue to sink rim.
  • Clamp sinks in place.
  • Check for seam kit squeeze out around entire sink area.
  • Remove clamps after seam glue hardens.
Thermo-Forming and Seam-it®
  • All seaming must be completed after the Thermo-Forming process.
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